GCS exclusively uses Saint-Gobain ceramics, the Liners are manufactured locally, using either customized polyurethane or vulcanized rubber matrix. The production process has been specifically engineered to allow for a large degree in flexibility in the finished product. This allows for the design of custom liner kits, specific to the intended application and providing the optimum life performance.
Strict installation and quality control procedures are followed in the fit up of all the designed liner kits. Where capable, GCS works to a zero-gap tolerance between liners to prevent premature failure and allow the maximum life expectancy to be achieved.
3D Scanning, Drafting and Deformation Reporting
IMPACT WEAR LINER
combines the superior wear characteristics of a high alumina ceramic with the high tensile/elongation properties of our custom-made Polyurethane or rubber matrix. Impact liners are also available with a variety of high performing ceramic composites. These include but are not limited to:
- 92 % Alumina
- 95% Alumina
- ZTA
- Various Silicon Carbide Composites
- ZAC
- Tungsten Composites
112MM HIGH IMPACT LINER
This liner offers a performance second to none. This system has been designed with the most demanding applications in mind, providing a solution to numerous problem areas where standard ceramic materials would previously not be recommended. This product currently features 92% alumina, however, can also be customized to feature the materials listed above.
ZERO TILE
is a skirt liner system that aids in the material flow along a conveyor system, with a zero-gap tolerance and no risk to wear on the belt itself. The Zero Tile is also considerably lighter than current systems and therefore further decreases any safety risks associated with handling and installation. This system is available in two models:
- PU ZERO TILE: manufactured with a special blend of polyurethane in high impact areas such as chute's discharge zones.
- PC ZERO TILE: is fabricated in poly-ceramic and suitable for high abrasion areas following the impact zones in the skirt lines.
- WO ZERO TILE: is Polyurethane bonded skirt liner designed for most application and proven in heavy impact areas
DIRECT BOND CERAMICS
Provides a low-cost solution to areas experiencing sliding abrasion with little to no impact. Suitable applications include:
- Pipe lining
- Bucket lining
- Fines applications
- Slurry applications